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HMGICS_LOGISTICS_SETBOX

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What could be the reasons for the SETBOX being delayed?

Floor statuses:- Floor 1: Check system HIMS, ECS LEO - Floor 2: Check system LEO skada Recommendation: Check operations on both the 1st and 2nd floors.

if the setbox is delayed, you need to check the situation on the 1st, 2nd, and 3rd floors.

What situations on the 2nd floor could cause delays?

Floor statuses:- Floor 2: PLC with LEO interface data Recommendation: Check PLC and LEO

If the PLC does not correctly input information into the LEO system, the setbox rack may stop and fail to move upward.

Where can I check in LEO to find information about the transfer of SETBOX racks to the 2nd floor?

The SCADA screen displaying 2nd-floor setbox rack information is available in the LEO system.

If an error appears on the SCADA screen, what should I do?

LEO: Page 1

Contact the Logistics Team (LT) and open a ticket at A61. The DDF team will address the issue.

What are the possible reasons for delays caused by the 1st floor?

You need to check the HIMS, LEO, and ECS systems on the 1st floor.

What is the HIMS system on the 1st floor?

HIMS is used on the 1st floor to manage AS/RS, working alongside ECS, HALO, and LEO for efficient logistics handling.

HIMS is a system used in HMGICS to manage Automated Storage and Retrieval Systems (AS/RS) by interfacing with ECS, HALO, and LEO to handle automotive logistics.

What is the ECS system on the 1st floor?

ECS is used on the 1st floor to manage AS/RS, working alongside HIMS and PLC efficient logistics handling.

ECS is an automated warehouse management system that delivers boxes from trays to PPS stations based on orders from HIMS. It sends setboxes to the sequence buffer to complete the 2nd-floor setbox racks.

What is the LEO system?

LEO is used on the 1st , 2nd , 3rd floor to manage AS/RS, PLC working alongside HIMS, HALO, and R-ACS for efficient logistics handling.

LEO is a system in HMGICS that controls and monitors PLCs and equipment.

If progress in the PPS station on the 1st floor is no longer possible, what should I do?

The PPS station on the 1st floor handles the final picking of parts for setbox orders.

you can check the production output status on the HIMS system page.

What can I check in the Production Out Status?

The Production Out Status page is part of the HIMS system and provides information about setbox order progress.

You can check the status of setbox orders by date and see which orders are currently in progress.

What types of statuses exist for SETBOX orders?

SETBOX orders in HIMS have different statuses representing the order's progress through the system

HIMS Setbox order part and order set have statuses: INIT, WAIT, ORDER, FINISH, CANCEL.

What does the status INIT mean in SETBOX orders?

The INIT status represents the starting point of a setbox order before further processing

INIT stands for 'Initialize'. It refers to the stage before or after a cell location is assigned in HIMS. Orders with this status can be viewed by selecting INIT on the production output status page.

If the status of an INIT order does not change for an extended period, what should I check?

INIT orders might not progress if there is a mismatch between the AS/RS location and stock information.

Verify if the assigned Bank (Vertical Line in AS/RS ), Bay(Horizental Line in AS/RS), and Blevel(Level of AS/RS) match the stock information. If they do, check the Error Log page to see if the order's parts are on the conveyor.

If there is no change in an INIT order, and the part is on the conveyor according to the Error Log Page, what should I check?

When parts are on the conveyor but INIT orders do not progress, ECS and conveyor accuracy must be verified.

Ensure that the parts and tray have accurate information in ECS, and physically check if they are on the conveyor.

What does the status WAIT mean in SETBOX orders?

The WAIT status indicates that the order is transitioning from HIMS to ECS

WAIT is the next step after INIT. It indicates the order is being sent to ECS. If it remains in WAIT for an extended period, check for errors.

What does the status ORDER mean in SETBOX orders?

The ORDER status represents an active state where ECS is processing the order.

ORDER indicates the order has been sent to ECS and is in progress.

What does the status FINISH mean in SETBOX orders?

The FINISH status indicates that the order has been successfully processed in the PPS station.

FINISH means the setbox is complete, and the order part has been processed at the PPS (Picking Place Station).

What does the status CANCEL mean in SETBOX orders?

The CANCEL status occurs when an order has errors or duplicates in ECS and HIMS.

CANCEL occurs when ECS receives duplicate or incorrect information and sends it back to HIMS.

If there is a sequencing error during operations in the BIG BOX on the 1st floor, what should I do?

Sequencing errors in the BIG BOX occur when tray locations do not align with order requirements.

Manually adjust the tray location and verify the order in ECS before proceeding.

If there is a delay in supplying SETBOX on the 1st floor, where should I check?

Delays in supplying SETBOX are often linked to INIT status orders or duplicate orders in ECS

Check both HIMS and ECS systems. Verify if there are INIT status orders in HIMS or duplicate orders in ECS.

How does a duplicate order occur?

Duplicate orders may happen when users manually create orders in ECS while HIMS already has an active order for the same tray.

Duplicate orders occur when a user manually creates an order via ECS at a check station while HIMS already has an order for the same tray.

What actions are required when a duplicate order occurs?

When duplicate orders are identified, the DDF team must resolve the conflicting orders in ECS and HIMS.

Contact the DDF team to identify and resolve the problematic order in ECS and HIMS.

If there is a delay in SETBOX supply on the 1st floor due to ECS, where should I check?

ECS is responsible for managing automation processes, including the Stacker Crane and shuttle operations for SETBOX supply.

For BIG, check if the Stacker Crane is operating properly. For MID, check if the shuttle is functioning correctly.

What should be checked if the pallet is delayed (SETBOX) in arriving at or being provided by FE030?

FE030 refers to a specific point in the supply chain for SETBOX pallets. Delays could be related to the SETBOXRACK vehicle sequence or the associated order number.

There are several things to check: Verify which SETBOXRACK vehicle sequence is supposed to arrive. If the SETBOXRACK is identified, confirm the order number. The format of the order number is SBRX + YYYYMMDD + 6-digit sequence number. Example order number: SBRX20241121000008. Track the pallet location associated with that order number.

How can I identify the vehicle sequence if the SETBOXRACK is delayed?

Vehicle sequence information is recorded in MES SKADA and WPMS systems, which track the movement of SETBOXRACKs.

Check the vehicle number in the MES SKADA cell information or on the WPMS screen.

If I know the vehicle sequence of the SETBOXRACK and the cell location, how can I find the order number?

The SETBOXRACK vehicle sequence and cell location are linked to order numbers stored in the LEO and HALO systems.

You can check the order and the location of the SETBOXRACK in the LEO system or the HALO system.

Where can I find the SETBOXRACK location in the LEO system?

The LEO system provides detailed tracking information for SETBOXRACK locations.

On the LEO SETBOX_RACK status SKADA screen.

Where can I find the SETBOXRACK location in the HALO system?

The HALO system tracks SETBOXRACK movements and provides historical data for waiting area and port sequencing.

On the HALO Web Page under: History Of Waiting Area Receiving, LEO Waiting Area Receiving, LEO Waiting Area Processing ,History Of Port Seq. Sending ,LEO Port Seq Sending ,History Of Pallet To Port

If I’ve identified the SETBOXRACK location but the task is not yet completed, what should I check?

Uncompleted tasks for SETBOXRACK orders might indicate issues in HIMS or ECS systems, or equipment malfunctions in the automated warehouse.

Check HIMS and ECS systems:In HIMS, verify whether the SETBOX order corresponding to the SETBOXRACK has been completed.In ECS, check if there are any equipment malfunctions in the automated warehouse system.

What should I do if a part does not arrive at the cell or the assembly line?

Parts that fail to arrive at the assembly line may require immediate action, starting with ticket creation in A61.

The first step is for the operator to create a ticket in A61. The second step is to contact the DDF team to review and address the issue.

What is A61?

A61 is an E-Andon system used for tracking and managing production issues at HMGICS.

A61 is an E-Andon system used at HMGICS. It is a system where tickets are created and logged whenever there are issues or delays during vehicle production.

If a part is reported as missing on A61, what details should be included in the report?

When reporting missing parts on A61, detailed information about the vehicle or SETBOX ID is required.

For vehicles, include the vehicle number. For SETBOX, provide the SETBOX ID or part numbers corresponding to the vehicle number when creating a ticket.

Which system can be used to check for parts that did not arrive at the assembly line?

The HALO depot tracks ADN data to identify missing or unplaced parts in the assembly line.

For sequence pallets, you can check the ADN data in the HALO depot to determine whether the part for the vehicle has been transported or is missing. If the data exists, the part might not have been placed on the pallet due to an operator's mistake.

What should be done if a missing part is sent as Empty from HIMS to the assembly line?

Empty trays may be sent if the part information in HIMS does not match the actual tray contents.

For SETBOX, check the HIMS Production Output Status Page to find the vehicle's part and order number. Verify whether the tray sent contained the part or if an empty tray was mistakenly sent.

What is the Part Master data?

Part Master Data provides information on all part types used in production, including part names, numbers, and associated vehicle types.

Check whether the part quantity exists in the HIMS or ECS system. If the quantity is missing, it will be marked as Shortage.

What columns are included in the Part Master data?

Part Master Data contains detailed information used to create orders for vehicle production.

Part Master Data is the master data containing information on all part types used in HMGICS. This data is used to create orders. Part Master Data includes the following columns: Car Type: The type of vehicle. Part Name: The name of the part. Part Number (part_no): Supports up to 13 characters. Cell Station Code: Indicates which cell uses the part.

If a part is missing, how should the LT (Logistics Team) respond?

The LT team investigates missing parts by reviewing order numbers, vehicle numbers, and part numbers in HIMS or HALO.

The LT team should investigate why the part did not arrive at the assembly line by searching for the order number, vehicle number, and part number in the HIMS or HALO systems. In HIMS, check the status and the tray that was picked. Depending on the situation, check the operation of the stacker crane or shuttle.

where to control the HIMS source code ?

HIMS source code is managed using C# and involves demon-based architecture.

HIMS soruce code base one c# Demon

How many DB schemas are there in HIMS?

HIMS organizes its database into multiple schemas for specific operations.

HIMS has 4 DB schema PLAN, ORD, EQU, COMM

How many tables are there in the PLAN schema of HIMS?

The PLAN schema in HIMS contains tables related to order planning and production results.

HIMS PLAN has 9 tables which are L_ORD_SETBOX_BIG, L_ORD_SETBOX_MIDA, L_ORD_SETBOX_MIDM, T_L_ORD_SETBOX_BIG, T_L_ORD_SETBOX_MIDM, T_L_ORD_SETBOX_MIDA, PROD_RESULT_IF, HALO_DEPOT_ADN, LEO_RECV_HI

What is L_ORD_SETBOX_BIG in the PLAN schema of HIMS?

The table L_ORD_SETBOX_BIG is used to represent work plan objects in the PLAN schema of HIMS.

Set box for work plan object

What is L_ORD_SETBOX_MIDA in the PLAN schema of HIMS?

The table L_ORD_SETBOX_MIDA contains configurations for work plan designs in the PLAN schema of HIMS.

Work plan design set box configuration

What is L_ORD_SETBOX_MIDM in the PLAN schema of HIMS?

The table L_ORD_SETBOX_MIDM represents setbox configurations for work plan modules in the PLAN schema of HIMS.

Set box configuration of work plan module

What is T_L_ORD_SETBOX_BIG in the PLAN schema of HIMS?

The table T_L_ORD_SETBOX_BIG stores data for the 10th model test in the PLAN schema of HIMS.

Composition of work plan objective set box for 10th model test

What is T_L_ORD_SETBOX_MIDM in the PLAN schema of HIMS?

The table T_L_ORD_SETBOX_MIDM is used for configuring setbox designs for the 10th model test in the PLAN schema of HIMS.

Set box configuration of work plan design for 10th model test

What is T_L_ORD_SETBOX_MIDA in the PLAN schema of HIMS?

The table T_L_ORD_SETBOX_MIDA represents module configurations for the test of 10 models in the PLAN schema of HIMS.

Set box configuration of work plan module for test of 10 models

What is PROD_RESULT_IF in the PLAN schema of HIMS?

The table PROD_RESULT_IF tracks the transmission and reception status of production performance data in the PLAN schema of HIMS.

Status of transmission/reception of production performance (round management)

What is HALO_DEPOT_ADN in the PLAN schema of HIMS?

The table HALO_DEPOT_ADN contains information about parts expected to be received in the PLAN schema of HIMS.

Parts expected to be received (new stock-in)

What is LEO_RECV_HI in the PLAN schema of HIMS?

The table LEO_RECV_HI records the history of new warehousing failures in the PLAN schema of HIMS.

New warehousing failure history

What is ORDER_MA in the ORD schema of HIMS?

The table ORDER_MA manages work orders in the ORD schema of HIMS.

Work order management

What is ORDER_SET in the ORD schema of HIMS?

The table ORDER_SET is used for production plan work orders (setbox) in the ORD schema of HIMS.

Production plan work order (set box)

What is ORDER_PART in the ORD schema of HIMS?

The table ORDER_PART manages production plan work orders for setbox components in the ORD schema of HIMS.

Production plan work order (set box components)

What is ORDER_OUT in the ORD schema of HIMS?

The table ORDER_OUT handles manual orders that are not part of the production plan in the ORD schema of HIMS.

Manual order (production plan X, HIMS self-order)

What is ORDER_IN in the ORD schema of HIMS?

The table ORDER_IN is used for warehousing work orders, including new and re-warehousing in the ORD schema of HIMS.

Warehousing work order (new warehousing/re-warehousing)

What is ORDER_DISUSE in the ORD schema of HIMS?

The table ORDER_DISUSE tracks disposal orders in the ORD schema of HIMS.

Disposal order

What is ORDER_RELOCATION in the ORD schema of HIMS?

The table ORDER_RELOCATION manages relocation orders in the ORD schema of HIMS.

Relocation order

What is ORDER_RELOCATION_PREV in the ORD schema of HIMS?

The table ORDER_RELOCATION_PREV records previous relocation orders in the ORD schema of HIMS.

Relocation PREV

What is CONTAINER_MA in the ORD schema of HIMS?

The table CONTAINER_MA contains the parts stock master in the ORD schema of HIMS.

Parts stock master

What is STORE_MA in the ORD schema of HIMS?

The table STORE_MA contains the warehouse rack master in the ORD schema of HIMS.

Warehouse rack master

What is STOCK_HI_NEW in the ORD schema of HIMS?

The table STOCK_HI_NEW tracks inventory change history in the ORD schema of HIMS.

Inventory change history

What is SBMID_ORD_SEQ in the ORD schema of HIMS?

The table SBMID_ORD_SEQ is used for integrated sequencing in the ORD schema of HIMS.

Integrated SEQ

What is LEAD_TIME in the ORD schema of HIMS?

The table LEAD_TIME collects setbox lead time data from the HALO system in the ORD schema of HIMS.

SetboxLEAD_TIME - HALO data collection table

What is HMETA_SETBOX in the ORD schema of HIMS?

The table HMETA_SETBOX provides performance reports for setbox operations in HIMS.

HMETA Set Box Performance Report

What is HMETA_SOURCETRAY in the ORD schema of HIMS?

The table HMETA_SOURCETRAY reports performance metrics for source trays in production and disposal in HIMS.

HMETA Source Tray (Production, Disposal) Performance Report

What is WES_ORDER_JOB_LOG in the ORD schema of HIMS?

The table WES_ORDER_JOB_LOG tracks ECS work order statuses in the ORD schema of HIMS.

ECS work order status

What does Halo Part Master Reception refer to?

The Halo Part Master Reception refers to receiving part master data from the HALO system for HIMS integration.

It refers to receiving the part master data from the Halo system. Used in SFaaS.HIMS.DM.HO01 and Kafka DMHO01P01T01and using this function in the main page

What is Halo Bulk Order Reception?

The Halo Bulk Order Reception refers to receiving bulk order data from the HALO system for HIMS processing.

It refers to receiving bulk order information from the Halo system. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T02and using this function in the main page

What is Halo Assembly Order Reception?

The Halo Assembly Order Reception refers to receiving assembly order data from the HALO system for HIMS integration.

It refers to receiving assembly order data from the Halo system. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T03and using this function in the main page

What is Halo Module Order Reception?

The Halo Module Order Reception refers to receiving module order data from the HALO system for HIMS integration.

It refers to receiving module order details from the Halo system. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T04and using this function in the main page

What does HIMS Inventory Information Transmission involve?

The HIMS Inventory Information Transmission involves sending inventory data from HIMS to other systems.

It involves sending inventory data from HIMS to other systems. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T05and using this function in the main page

What is Depot Incoming Schedule Information Reception?

The Depot Incoming Schedule Information Reception refers to receiving scheduled inbound data for depots.

It refers to receiving scheduled inbound information for the depot. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T06and using this function in the main page

What is Leo Incoming Mapping Information Reception?

The Leo Incoming Mapping Information Reception refers to receiving mapping data of incoming items in the Leo system.

It refers to receiving mapping details of incoming items in the Leo system. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T07and using this function in the main page

What is Leo Sequence Buffer WentOut Reception?

The Leo Sequence Buffer WentOut Reception refers to receiving WentOut buffer data from the Leo system.

It refers to receiving WentOut buffer data from the Leo system. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T08and using this function in the main page

What does Halo Equipment Error Report Transmission involve?

The Halo Equipment Error Report Transmission involves sending error reports for Halo equipment.

It involves sending error reports for Halo equipment. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T09and using this function in the main page

What is Halo Bulk Setbox Performance Report?

The Halo Bulk Setbox Performance Report refers to reporting performance metrics for bulk setboxes in the Halo system.

It refers to reporting performance metrics for bulk setboxes in Halo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T10and using this function in the main page

What is Halo Assembly Setbox Performance Report?

The Halo Assembly Setbox Performance Report refers to reporting performance metrics for assembly setboxes in the Halo system.

It refers to reporting performance metrics for assembly setboxes in Halo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T11and using this function in the main page

What is Halo Module Setbox Performance Report?

The Halo Module Setbox Performance Report refers to reporting performance metrics for module setboxes in the Halo system.

It refers to reporting performance metrics for module setboxes in Halo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T12and using this function in the main page

What is H-Data Bulk Sequence Compliance Rate Performance Report?

The H-Data Bulk Sequence Compliance Rate Performance Report tracks compliance rates for bulk sequencing in H-Data.

It reports compliance rates for bulk sequencing in H-Data. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T13and using this function in the main page

What is H-Data Mid-Level Sequence Compliance Rate Performance Report?

The H-Data Mid-Level Sequence Compliance Rate Performance Report tracks compliance rates for mid-level sequencing in H-Data.

It reports compliance rates for mid-level sequencing in H-Data. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T14and using this function in the main page

What is Leo Bulk WentOut Schedule Performance Report?

The Leo Bulk WentOut Schedule Performance Report reports WentOut performance for bulk items in the Leo system.

It refers to reporting the scheduled WentOut performance for bulk items in Leo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T15and using this function in the main page

What is Leo Assembly WentOut Schedule Performance Report?

The Leo Assembly WentOut Schedule Performance Report reports WentOut performance for assembly items in the Leo system.

It refers to reporting the scheduled WentOut performance for assembly items in Leo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T16and using this function in the main page

What is Leo Module WentOut Schedule Performance Report?

The Leo Module WentOut Schedule Performance Report reports WentOut performance for module items in the Leo system.

It refers to reporting the scheduled WentOut performance for module items in Leo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T17and using this function in the main page

What does Halo Shortage Production Performance Report refer to?

The Halo Shortage Production Performance Report refers to performance metrics during shortages in Halo.

It reports the performance of production during shortages in Halo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T18and using this function in the main page

What is H-Meta Bulk Setbox WentOut Performance Report?

The H-Meta Bulk Setbox WentOut Performance Report reports WentOut performance for bulk setboxes in H-Meta.

It refers to reporting the WentOut performance of bulk setboxes in H-Meta. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T19and using this function in the main page

What is H-Meta Mid-Level Setbox WentOut Performance Report?

The H-Meta Mid-Level Setbox WentOut Performance Report reports WentOut performance for mid-level setboxes in H-Meta.

It refers to reporting the WentOut performance of mid-level setboxes in H-Meta. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T20and using this function in the main page

What is H-Meta Source Tray Production Retrieval Performance Report?

The H-Meta Source Tray Production Retrieval Performance Report reports performance for retrieving production source trays in H-Meta.

It refers to reporting performance metrics for retrieving production source trays in H-Meta. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T21and using this function in the main page

What is H-Meta Source Tray Disposal Retrieval Performance Report?

The H-Meta Source Tray Disposal Retrieval Performance Report reports performance for retrieving disposed source trays in H-Meta.

It refers to reporting performance metrics for retrieving disposed source trays in H-Meta. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T22and using this function in the main page

What is Leo Disposal Equipment Status Reception?

The Leo Disposal Equipment Status Reception refers to receiving the status of disposal equipment in the Leo system.

It refers to receiving the status of disposal equipment in Leo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T24and using this function in the main page

What is Leo Disposal Remaining Stock Quantity Reception?

The Leo Disposal Remaining Stock Quantity Reception refers to receiving remaining stock quantities for disposal in the Leo system.

It refers to receiving data on the remaining stock quantities for disposal in Leo. Used in SFaaS.HIMS.DM.HO01 and Kafka.DMHO01P01T25and using this function in the main page

What is the purpose of the SelectCheckManualOrder method in the MainWork function in DMHO02T11 ?

The SelectCheckManualOrder method retrieves a list of manual orders that require validation in the MainWork function.

The `SelectCheckManualOrder` method in the `MainWork` function is used to retrieve a list of manual orders that need to be checked or validated. Here's a step-by-step explanation of its purpose and usage: 1. **Retrieve Manual Orders**: The method `SelectCheckManualOrder` is called to fetch a list of manual orders that require validation. This is done by querying the database or another data source to get the relevant data.